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Carmex Metric Catalog 2015-16 Rev.B

                                                  для заявок - info@carmextools.ru

                                                                                               ®


Mill - Thread Technical Section

Mini Mill-Thread MTS and MTI types
MT7 Sub-Micron Grade with Titanium Aluminum Nitride multi-layer coating (ISO K10 - K20). This is a general
       purpose grade, which can be used with all materials; it should be run at medium to high cutting speeds.
MT8 Sub-Micron Grade with Aluminum Titanium Nitride (AlTiN) multi-layer coating (ISO K10-K20). Extremely
     high heat resistant and smooth cutting operation, for high performance, and normal machining
     conditions. General purpose for all materials.
MT11 Ultra-fine sub-micron grade with advanced PVD triple coating.
                                               Cutting                                   Feed mm/tooth
  ISO                                                                                 Cutting Diameter = D
                       Materials               Speed
Standard
                                               m/min       1 1.5 2 3 4 5 6 7 8 9 10 12 14 16
           Low and Medium Carbon Steels
                                                60-120 0.04 0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
           < 0.55%C
   P       High CarbonSteels  0.55%C         60- 90 0.03 0.04 0.05 0.06 0.08 0.09 0.10 0.12 0.13 0.14 0.14 0.16 0.17 0.18
           Alloy Steels, Treated Steels
                                                50- 80 0.03 0.04 0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.10 0.12 0.13 0.14

           Stainless Steels - Free Cutting      70-100 0.02 0.03 0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13

   M       Stainless Steels - Austenitic        60- 90 0.02 0.03 0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13
           Cast Steels                          70- 90 0.03 0.04 0.04 0.05 0.05 0.06 0.07 0.07 0.08 0.09 0.10 0.12 0.13 0.14

   K       Cast Iron                            40- 80 0.04 0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
           Aluminum 12%Si, Copper             100-200 0.04 0.05 0.05 0.07 0.09 0.11 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
           Aluminum >12% Si                     60-140 0.03 0.03 0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.11 0.13 0.14
   N
           Synthetics, Duroplastics,
                                                50-200 0.09 0.10 0.11 0.12 0.14 0.16 0.18 0.19 0.19 0.19 0.19 0.19 0.20 0.20
           Thermoplastics

   S       Nickel Alloys and Titanium Alloys    20- 40 0.03 0.03 0.03 0.04 0.04 0.05 0.06 0.06 0.06 0.07 0.07 0.07 0.08 0.08

                                               start            center          arc            thread         arc            end
                                               point           location       entrance         milling        exit          point




Mini Mill-Thread
vs. Taps
               Features                                    Mini Mill-Thread                                  Taps
     Thread surface quality                                        High                                   Medium
        Thread geometry                                       Very accurate                               Medium
       Thread tolerances                                 4H, 5H, 6H with std cutter       6H with standard tap, 4H with specific tap
         Machining time                                   Same as tap or shorter                            Short
          Tool breakage                                    Almost not possible                       Could happen often
         Machining load                                          Very low                                    High
    Range of thread diameters                            Wide range of diameters               Specific tap for each diameter
    Right/Left hand threading                                  Same cutter                          Specific tap for each
        Geometric shape                                         Full profile                            Partial profile




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